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JD Z225 electrical/pto problems

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GreenMachine00
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2025/04/29 16:02:20 (permalink)
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JD Z225 electrical/pto problems

I have a john deere z225 (2004).  I have had problems before with the pto, so I replaced it (2011). Recently, I replaced the engine (1 week ago) with a new B&S EX1900.  The engine runs perfectly and I have mowed with it in total approximately 1 hour.  Yesterday roughly 30 min. into mowing, the mower completely died. I started the mower again without issue and as soon as I engaged the pto, it died again. I have cleaned every connection and ran continuity tests in everything including the pto switch, ignition switch, solenoids, pto harness, and all 4 safety switches.  I traced all the wires from battery to solenoid, solenoid to harness and back again. I cant find or solve the issue. I need a little direction please!  Any ideas????

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    SRTsFZ6
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    Re: JD Z225 electrical/pto problems 2025/04/29 16:11:24 (permalink)
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    Can you by pass the seat switch?
     
    Also, the last zero turn I worked on had the same issue, which turned out to be the PTO switch itself.
     
    .

    Scott
    GreenMachine00
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    Re: JD Z225 electrical/pto problems 2025/04/29 16:16:03 (permalink)
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    Thank you for your reply.
     
    Yes, I isolated each safety switch then bypassed each one.  I made sure to remove each switch and depress manually and then bypass with a jump wire. All of them worked.  I did check/clean the PTO switch and harness.  I am receiving continuity for both on all connections. When the key is on, I can engage the PTO and audibly hear it click over.  Is there a way to check the PTO itself? 
    SRTsFZ6
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    Re: JD Z225 electrical/pto problems 2025/04/29 16:34:10 (permalink)
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    You can un-plug the PTO altogether and see what happens. 
     
    You can also put 12 volts to the PTO ALONE (disconnected) and see if it activates W/o issue. 
    (The machine can be off or on)
     
    I don't know if you have a relay for the PTO.
     
    Now you can have a switch showing good (via meter) but contacts inside crappy/not carrying the 
    actual current and then causing issues..   
     
    That's what happened on the last one I had( PTO switch itself).  Checked everything, threw the parts cannon at it (cheapo E Bay unit, OKed by my customer) and that fixed it... 
     
     

    Scott
    GreenMachine00
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    Re: JD Z225 electrical/pto problems 2025/04/29 17:09:33 (permalink)
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    Thank you for your reply.
    That is what I was leaning towards doing next (PTO off).  Before I start the barrage of parts lol.
    I'll isolate the PTO and put 12 volts to it to see if it engages. 
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